CalorieSense™

World’s most advanced continuous fuel monitoring device

Calorimeter CWD
CalSen Pro/Pro+

The Braeburn Energy CalorieSense has been specifically engineered to meet the operational demands and measurement challenges of modern energy systems including hydrogen-ready, fuel-flexible gas turbines. Providing high-accuracy and rapid response gas analysis, CalorieSense helps operators in the energy sector ensure optimal performance, combustion control, and regulatory compliance. CalorieSense is available in two variants: the CalSen Pro and the CalSen Pro+.

The CalSen Pro employs a proprietary approach that integrates rapid spatio-temporal measurements of key thermophysical and chemical properties of the fuel stream. Multiple flow cells, each equipped with a diverse array of sensors, combined with an advanced edge processor running a neural physics engine for real-time processing, enable precise evaluation of heating value, Wobbe Index (WI), and other key properties of gaseous streams in industrial processes.

The CalSen Pro+ variant extends the CalSen Pro architecture with additional customisation capabilities and adaptable interfaces for varied industrial environments.

In addition to preserving and enhancing the device's operational precision, our proprietary auto calibration and self-learning techniques provide the possibility of remote health diagnostics.

The devices offer capability to measure a wide range of combustible gases.

Key Features

  • Most Advanced Intelligent Calorimeter
  • Precise Measurement of Fuel-stream Proportions
  • Combined Approach of Direct and Indirect Measurements of
    Calorific Values
  • Small Foot Print
  • Edge AI for Self-learning and Advanced Control
  • Auto-calibration
  • Ability to Handle Upto 100% Hydrogen
  • Ease of Integration with Industrial PLCs
  • Multiple HMI Options
  • Designed for Multiple Environment (Indoor, Outdoor, Hazardous)
  • Remote Monitoring
  • Rapid Response
  • Reliable Measurements Despite Impurities

Applications

CalorieSense is designed with an intrinsically safe architecture, making it suitable for deployment in both hazardous and non-hazardous environments across diverse industrial energy systems. Typical applications include:

  • Natural Gas / Hydrogen (H₂) Blending and Injection Control
    For real-time monitoring and optimization of mixed-fuel streams to maintain consistent calorific value and Wobbe Index
  • Combustion Optimisation for Gas Turbines and Process Burners
    Ensuring stable combustion performance, improved efficiency, and reduced emissions through precise fuel characterization.
  • Process Gas Quality Control and Performance Monitoring
    Enabling accurate, continuous assessment of gas composition and heating value for improved process reliability.
  • Flare Gas Characterisation and Regulatory Compliance
    Providing accurate calorimetric data for emissions reporting and flare management in upstream and downstream operations.
  • Hydrogen-Ready Fuel Systems
    Supporting 100% hydrogen or variable hydrogen blends with rapid response and precise calorimetric measurement.